Rev Lock Install Question

Got questions? We got answers....
Post Reply
User avatar
KDX4ID
Supporting Member
Posts: 320
Joined: 05:42 pm Nov 02 2009
Country:
Location: Earth
Contact:

Rev Lock Install Question

Post by KDX4ID »

I've got the Rev Loc installed as per the the directions. but the clutch pull feels waaay hard. I've yet to start the bike (top end will be done 2morrow).

I haven't adjusted the cable yet, so that's the next step.

Question is, should the clutch pull be so hard? If so, constant tension on that cable is gonna stretch it out real quick.
CURRENT FLEET
2008 KTM 990 Adventure...Alaska here I come!
2010 KTM 300 XCW... stop me before I buy again!
2005 KDX220... single track sweetie
2007 KTM 450 EXC... my baby
2008 KTM Superduke... Canyon Carver
1996 Honda 650L... GONE but not forgotten
http://www.friendsoftruckeetrails.org
User avatar
Indawoods
Creator and Founder
Creator and Founder
Posts: 9951
Joined: 09:59 am Jun 12 2003
Country:
Location: Midwest

Post by Indawoods »

Check to see that the washer behind the center insert hasn't fell behind the clutch pack. This is commonly the problem.
*** Administrator //***
****'95 KDX 200/****

"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
User avatar
KDX4ID
Supporting Member
Posts: 320
Joined: 05:42 pm Nov 02 2009
Country:
Location: Earth
Contact:

Post by KDX4ID »

Found the problem, I left one of the judder springs on top of the pack. Doooh!

Good news is... got the top end in, started it and all looks/sounds good. 2morrow I'll play with the clutch adjustments and hopefully go for a ride in the afternoon. :lol:
CURRENT FLEET
2008 KTM 990 Adventure...Alaska here I come!
2010 KTM 300 XCW... stop me before I buy again!
2005 KDX220... single track sweetie
2007 KTM 450 EXC... my baby
2008 KTM Superduke... Canyon Carver
1996 Honda 650L... GONE but not forgotten
http://www.friendsoftruckeetrails.org
grumpyman
Supporting Member I
Supporting Member I
Posts: 39
Joined: 02:10 am Jan 02 2009
Country:
Location: oakland ca

Post by grumpyman »

Check to see that the washer behind the center insert hasn't fell behind the clutch pack. This is commonly the problem.

is this washer one of the steel plates from the dyna kit or is it one of the two washers behind the 22mm nut
my kit had nothing but the clutch pack and some extra springs for the dyna ring

sorry i am not clear on "center insert"
User avatar
Indawoods
Creator and Founder
Creator and Founder
Posts: 9951
Joined: 09:59 am Jun 12 2003
Country:
Location: Midwest

Post by Indawoods »

The washer is not part of the Dtna Ring package. The center insert I am referring to is the cast piece that the nut holds down... part number 13087.

Part number 99200 is the washer I am referring too.
*** Administrator //***
****'95 KDX 200/****

"People ate cows a thousand years ago for the same reason we eat them now. Cause they are easy to catch.We're not savages,we're just lazy. A cheetah could taste like chocolate heroin. But will never know. Those bastards are fast!!! "
grumpyman
Supporting Member I
Supporting Member I
Posts: 39
Joined: 02:10 am Jan 02 2009
Country:
Location: oakland ca

Post by grumpyman »

thanx inda

i did not go any further than the clutch housing to check on the spacer and the first 92200 washer but i got the 2nd 92200 washer where it is on the parts fiche in between 13095 and 13086

seeing as i was missing a judder ring maybe i should go back and check behind the clutch housing
Post Reply