clutch cover and bearing

Got questions? We got answers....
Post Reply
User avatar
kicknrocks
Member
Posts: 111
Joined: 07:11 pm Apr 16 2008
Country:
Location: Theory

clutch cover and bearing

Post by kicknrocks »

any ideas on how to get that bearing out of the cover plate? I can't believe that they don't include one with the new cover . . . and no sight glass. Profit margin.
'01 KDX 220
Frisbee air box
RB Designs Carb
FMF Gnarly Woods
User avatar
kicknrocks
Member
Posts: 111
Joined: 07:11 pm Apr 16 2008
Country:
Location: Theory

Post by kicknrocks »

seriously, not one of the 16 people who read this has an idea?
'01 KDX 220
Frisbee air box
RB Designs Carb
FMF Gnarly Woods
User avatar
Mr. Wibbens
KDXRider.net
KDXRider.net
Posts: 4884
Joined: 02:57 am Nov 07 2004
Country:
Location: Playing in the Poison Oak
Contact:

Post by Mr. Wibbens »

up to 24 now!
Warning! This member tends to use sarcasm as a regular form of communication. If a post seems offensive, before you panic and fly off the handle, re-read the post and imagine it being said with a sideways grin.
((Bike Profile))
((Pics))
FIVE OUT OF FOUR PEOPLE DONUT UNDERSTAND FRACTIONS
KarlP
Supporting Member III
Supporting Member III
Posts: 1484
Joined: 02:26 pm Jun 29 2005
Country:
Location: Alabama

Post by KarlP »

I'm guessing you needed a new clutch cover because the old one has a hole in it?
I can't see getting that bearing out of there without trashing it. I can see putting a new one in the new cover, same with the sight glass. Did the new cover come with a seal for the clutch actuating rod?

I don't know.....fix the old cover.....JB Weld is some amazing stuff :supz:
'08 KTM200xc
'99 CR/KDX Hybrid with that RB stuff done to it
KX100 for the boy
User avatar
kicknrocks
Member
Posts: 111
Joined: 07:11 pm Apr 16 2008
Country:
Location: Theory

Post by kicknrocks »

In the funny little imaginary world that I live in, logic dictates that if there's a bearing that's pressed into something, and you can't get it out, that the new something should include a bearing. No such luck.

No hole in the cover, just a crack. It looks like someone jammed a wrench between the kickstart and the cover then kicked it over. I didn't even think of JB weld, because I seldom use it for anything.

Already have the cover, just no the bearing. The sight glass pops right out toward the outside. I haven't tried the seal.
'01 KDX 220
Frisbee air box
RB Designs Carb
FMF Gnarly Woods
Green Hornet
Supporting Member II
Supporting Member II
Posts: 1455
Joined: 06:54 pm Aug 08 2005
Country:
Location: Orange County-New York
Contact:

Post by Green Hornet »

JB Weld it........
"Growing Old is Mandatory, Growing Up is Optional"
2008 KLX450R
2008 DRZ400SM
2005 KDX 220R
1985 KDX 200A3
2005 KLX 125L (SONS)
2003 KTM 50SX Pro Jr
B Senior # 254/0092

http://sponsorhouse.loopd.com/Members/R ... fault.aspx
Thanks to my 2008 Sponsers:
Dunlop, SteelMX, Amsoil, Simpson, Pro Works Racing, Pro Moto Billet, SLAP Energy,Boyesen, Rhino Stands, SixSixOne/SunLine Moto for your support.
John W Read Jr
User avatar
fuzzy
KDXRider.net
KDXRider.net
Posts: 3437
Joined: 01:29 pm Jun 18 2003
Country:
Location: Fredneck, MD

Post by fuzzy »

Try freezing it, and checking it after a bit. If it doesn't come right out with little effort after a short period in the freezer, then let it deep-freeze. Then hit the bearing lightly with a torch while either prying on it, or tapping on the outside of the cover. If it doesn't come out then might want to get a new bearing for your new cover. The idea here being that the aluminum cover, and steel bearing will expand/contract differently 'just enough' to give you a window where the bearing will easily come out. Works on all kinds of stuff where you have a steel bearing in an aluminum enclosure (swing arms, etc).
'91 KDX 200 Project $300 KDX
'95 KDX 200 Project $600 KDX
'94 WR 250 Always a project
User avatar
kicknrocks
Member
Posts: 111
Joined: 07:11 pm Apr 16 2008
Country:
Location: Theory

Post by kicknrocks »

good thought
'01 KDX 220
Frisbee air box
RB Designs Carb
FMF Gnarly Woods
Post Reply