Can the output shaft seal be replaced from the outside or does the case need to be split?? if so, how? I have the service manual and it really only shows the exploded view of parts, not assembly?
BTW i did search for "output shaft" and "seal leak". and got a bunch of stuff that was unrelated .
Thanks
Sean
Output shaft seal leak
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Are you talking about the countershaft/sprocket seal? If so it can be replaced from the outside. You'll need the seal, oring(s) and collar if its grooved.
1989 KDX 200
2007 TTR-50E
2007 TTR-50E
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I've used a number of Rethnal (sic, Inda) front sprockets. The only 'problem' with them is they fit much better than any other sprocket I've used and they wear much better, too. The JT (or somesuch) I just took off was WAY wonky...easy to see where the shaft had banged on the sprocket cogs.
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Well i finally got around to changing mine the other day. Every thing went well except for getting the old seal out. I had to invent a seal removal tool. I took a flat head screwdriver and cut a 2mm notch in it parallel to the bottom about 2-3mm from the end. I was then able to hook the seal without touching anything else and tug it out buy alternating sides. I used the old seal to tap the new seal in. BTW it only had 1 o-ring when i took it apart but i had also just recently put on new sprockets before it started leaking. I do believe the old sprocket had a larger cross section and pushed on the collar more so it didn't leak.
No leaks so far. ... Now its time to do the top end!!!!
Thanks for your help guys
Sean
No leaks so far. ... Now its time to do the top end!!!!
Thanks for your help guys
Sean