Cylinder inspection/ ugly marks on cylinder

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JZ05220r
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Cylinder inspection/ ugly marks on cylinder

Post by JZ05220r »

I decided to check out and make sure the kips valves were all closed and hadn’t skipped/sheared any teeth on my e series kdx. That checked out fine. However I was caught off guard when I peered into the cylinder and noticed some markings in line with the bridges on the intake side. I always gave the engine a solid warm up before taking off. Doesn’t look good. What do you guys think could have caused this?
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2005 KDX220r 1991 KDX200 2022 KTM 500excf
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SS109
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Re: Cylinder inspection/ ugly marks on cylinder

Post by SS109 »

That doesn't look to be from a cold seizure. Did you check the ring gap? Were all ports chamfered?
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JZ05220r
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Re: Cylinder inspection/ ugly marks on cylinder

Post by JZ05220r »

SS109 wrote: 12:05 am Nov 13 2023 That doesn't look to be from a cold seizure. Did you check the ring gap? Were all ports chamfered?
I had Ken O’Connor rebuild this engine last year. Was stained and rusted to crap. So I assume he did make sure everything was correct. I noticed the marks are right in line with the bridges between the intake ports, about the same width as the distance between the ports. Pic for example.
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2005 KDX220r 1991 KDX200 2022 KTM 500excf
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Re: Cylinder inspection/ ugly marks on cylinder

Post by SS109 »

Hmm, makes me think the port wasn't chamfered. Is it a sharp edge on the ports?
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Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R
JZ05220r
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Re: Cylinder inspection/ ugly marks on cylinder

Post by JZ05220r »

SS109 wrote: 06:13 pm Nov 13 2023 Hmm, makes me think the port wasn't chamfered. Is it a sharp edge on the ports?
I’ll have to dig in further and find out. Thanks
2005 KDX220r 1991 KDX200 2022 KTM 500excf
JZ05220r
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Re: Cylinder inspection/ ugly marks on cylinder

Post by JZ05220r »

I don’t believe I ran the engine too lean. Used a 42 pilot, 1173l needle and 150-152 main. I understand it varies but I don’t think those sizes are too questionable. It did rev up quite high cold starting with the choke on using the 42 pilot but I was also religious with tipping the bike prior to get extra fuel and that helped remedy that.
2005 KDX220r 1991 KDX200 2022 KTM 500excf
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