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Flat down low, flat mid, but Rocket at high revs?

Posted: 01:56 pm Mar 29 2023
by Ecarta
Yes you heard that right. After a full engine rebuild on my 2004 KDX200 the power delivery is way off. Power Is very flat at low and mid rpms, even mid high rpms. But if you really let it scream, the power suddenly goes up 300%. Why do you think it's doing this? What are the most likely 5-10 issues to check first in your opinion?

Here is a list of things that changed since it last ran well:
All seals have been replaced
New crank and main bearings
New piston and rings
New Boysen Power Reeds
Stator plate moved about a millimeter CCW (an effort to gain top end power)
Clean air filter
Gas used was 4 month old premixed filled to top in plastic container...its all I had at the time!

Let me know thoughts, thanks!

Re: Flat down low, flat mid, but Rocket at high revs?

Posted: 10:07 pm Mar 29 2023
by SS109
Check that your powervalve is operating correctly.

Re: Flat down low, flat mid, but Rocket at high revs?

Posted: 08:50 am Mar 30 2023
by Ecarta
SS109:
What is the best way to go about this?

Re: Flat down low, flat mid, but Rocket at high revs?

Posted: 12:53 pm Mar 30 2023
by Molly's 70

Re: Flat down low, flat mid, but Rocket at high revs?

Posted: 12:59 pm Mar 30 2023
by SS109
How I would start is to do like in the video above. The gear should move at a certain rpm consistently. If that checks out good. You can then pull your exhaust pipe and operate your powervalve by hand making sure the center and both subvalves fully close and open.

Re: Flat down low, flat mid, but Rocket at high revs?

Posted: 01:01 pm Mar 30 2023
by Slick_Nick
Well done on the video!

Re: Flat down low, flat mid, but Rocket at high revs?

Posted: 12:20 pm Jul 31 2023
by Ecarta
SS109 wrote: 10:07 pm Mar 29 2023 Check that your powervalve is operating correctly.
I know its been awhile.....but FYI....the power valve was barely working and not timed correctly...Once I got it timed up, it ran great!

As always thanks for your input!