suspension settings for ultra lightweight riders

Got questions? We got answers....
Post Reply
kdxdazz
Member
Posts: 433
Joined: 07:51 am Dec 28 2017
Country: thailand
Location: Thailand

suspension settings for ultra lightweight riders

Post by kdxdazz »

there is practically no suspension settings available from light weight riders( presumably because there are hardly any lightweight riders), mostly suspension advice given from heavier riders so thought i would be that light weight guy to give you my first hand experience. i weigh 60kgs and my kdx220 has wanted to jar the fillings out of my teeth since the day i bought it. recently did a complete suspension overhaul and these are my settings

front forks-
0.32kg springs with 10mm preload
2.5 weight oil in one leg and a 50/50 mix of 2.5w/5w in the other leg
110mm oil height
compression 17 clicks out
5 compression shims removed and pay particular attention to the shim basket position as put on incorrectly this is like adding 10 shims (as per photo)

rear shock-
yz125 rear spring(4.6kg)
120mm preload
2.5w oil
140 psi nitrogen charge
compression and rebound shims removed (as per photo)
rebound 10 clicks out
compression 15 clicks out

results- it handles so well i can't stop riding it. it feels super plush and i have no issues with bottoming although most of what i do is technical single track, tree roots and rocks are a pleasure to ride over. i haven't taken any sag figures yet so there still might be some room for improvement but i can't imagine how it could work any better. now i can actually focus on developing riding skills rather than just holding on tight
Attachments
IMG_20200204_164855.jpg
IMG_20200204_164855.jpg (930.74 KiB) Viewed 1264 times
IMG_20200201_091049.jpg
IMG_20200201_091049.jpg (896.4 KiB) Viewed 1264 times
1999 KDX220SR (KDX220-B5)
User avatar
SS109
KDXRider.net
KDXRider.net
Posts: 5796
Joined: 05:11 am Aug 23 2009
Country: USA
Location: Tucson, AZ, USA
Contact:

Re: suspension settings for ultra lightweight riders

Post by SS109 »

I'm a lightweight rider myself at about 138-140lbs (63-64kgs). Thanks for sharing!
Youtube Channel: WildAzzRacing
AZ State Parks & Trails OHV Ambassador - Trail Riders of Southern AZ
Current KDX: '98 KDX220
Old KDX: '90 KDX200 -White/Blue
'11 GasGas EC250R
User avatar
bufftester
Platinum Member
Platinum Member
Posts: 3461
Joined: 06:03 pm Oct 31 2012
Country: USA
Location: University Place, WA

Re: suspension settings for ultra lightweight riders

Post by bufftester »

Good info. The only thing I would caution is using different weight oils in each leg. That can theoretically lead to one leg compressing or extending at a different rate than the other which could affect handling and stress the rim/axle/bearings. Not a giant risk, but it is a possibility. Glad to hear it's working well for you!
User avatar
KDXGarage
KDXRider.net
KDXRider.net
Posts: 14068
Joined: 06:45 am Nov 01 2004
Country: United States of America
Location: AL, USA
Contact:

Re: suspension settings for ultra lightweight riders

Post by KDXGarage »

AKA, side load on bushings
Thank you for participating on kdxrider.net. :bravo:
To post pictures from a device: viewtopic.php?f=88&t=24128
Post Reply