So I recently bought a really nice 220. After only a few hours on it, the stock piston fractured and cracked my cases.. Bad enough right... Now I've found a good bottom end from a source on eBay. 2002 KDX 220. I'm trying to get the right side case cover on and the bottom left guidpin is 2mm to long. The guidpin numbers are the same on the 200's and 220's. I'm wondering if the cover was for a 200 bottom end and now it's not fitting on the 220.. Has anyone had this issue? What's the fix?
Sent from my XT1585 using Tapatalk
2005 KDX 220 rebuild HELP!
- KDXGarage
- KDXRider.net
- Posts: 14047
- Joined: 06:45 am Nov 01 2004
- Country: United States of America
- Location: AL, USA
- Contact:
Re: 2005 KDX 220 rebuild HELP!
clutch cover or right crankcase half?
Welcome to the forums from (2 Fords), me
Welcome to the forums from (2 Fords), me
Thank you for participating on kdxrider.net.
To post pictures from a device: viewtopic.php?f=88&t=24128
To post pictures from a device: viewtopic.php?f=88&t=24128
-
- Member
- Posts: 11
- Joined: 08:53 pm Aug 16 2016
- Country:
Re: 2005 KDX 220 rebuild HELP!
Right crankcase half... Thanks!Jason wrote:clutch cover or right crankcase half?
Welcome to the forums from (2 Fords), me
Sent from my XT1585 using Tapatalk
-
- Member
- Posts: 86
- Joined: 06:25 pm Jun 04 2016
- Country:
- Location: Eastern Victoria, Australia
Re: 2005 KDX 220 rebuild HELP!
If there is nothing on the dowel holes (sometimes material can be wedged up in front of the pin not letting it seat properly in one of the holes) grind the end off the pin.
-
- Member
- Posts: 11
- Joined: 08:53 pm Aug 16 2016
- Country:
Re: 2005 KDX 220 rebuild HELP!
I need a cover now... Cracked mine trying to get it to fit. They're backordered. Anyone got a blown engine?
Sent from my XT1585 using Tapatalk
Sent from my XT1585 using Tapatalk
- 6 Riders
- Gold Member
- Posts: 2124
- Joined: 12:58 pm May 01 2013
- Country: USA
- Location: Washington
- Contact:
Re: 2005 KDX 220 rebuild HELP!
You are looking for the inner clutch cover.
Sent from my KIW-L24 using Tapatalk
Sent from my KIW-L24 using Tapatalk
newbbewb wrote:^what he said.
*side note...I'm drunk, so try to read what I'm trying to say, instead of what I actually typemasterblaster wrote:Man 6 riders you rock.
-
- Member
- Posts: 11
- Joined: 08:53 pm Aug 16 2016
- Country:
Re: 2005 KDX 220 rebuild HELP!
Yes..
Sent from my XT1585 using Tapatalk
Sent from my XT1585 using Tapatalk
- KDXGarage
- KDXRider.net
- Posts: 14047
- Joined: 06:45 am Nov 01 2004
- Country: United States of America
- Location: AL, USA
- Contact:
Re: 2005 KDX 220 rebuild HELP!
Inner clutch cover, not right crankcase half.
Look on eBay. They sold a jillion KDX's, so anything from 1995 - 2006 should work.
Look on eBay. They sold a jillion KDX's, so anything from 1995 - 2006 should work.
Thank you for participating on kdxrider.net.
To post pictures from a device: viewtopic.php?f=88&t=24128
To post pictures from a device: viewtopic.php?f=88&t=24128
-
- Member
- Posts: 11
- Joined: 08:53 pm Aug 16 2016
- Country:
Re: 2005 KDX 220 rebuild HELP!
Thanks. I figured it out. I've got two sets of motors for parts now...
Sent from my XT1585 using Tapatalk
Sent from my XT1585 using Tapatalk