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How to reinstall clutch?

Posted: 08:19 pm Jul 24 2016
by mwoj
So I had my clutch off for a repair. on my 1985 kdx 200 How tight should I tighten my clutch springs? Do Io just make them snug? Tighten them down all the way so that they are compressed? How do I tighten them?

Re: How to reinstall clutch?

Posted: 10:45 pm Jul 24 2016
by KDXGarage
torque wrench to what the manual says

It's just a few inch - pounds

How to reinstall clutch?

Posted: 09:45 am Jul 25 2016
by Jim B
mwoj wrote:Tighten them down all the way...
Yes, tighten them down all the way. (Tighten them fairly evenly. Don't tighten one all the way while the others are loose.) As Jason said, use the torque spec. in the manual.

How to reinstall clutch?

Posted: 10:53 am Jul 25 2016
by pumpguy
For H Series, Manual says: Clutch Spring Bolts: 78 in-lb
Clutch Hub Nut: 65 ft-lb

I would expect your earlier version would use similar torque values.

How to reinstall clutch?

Posted: 03:56 pm Jul 25 2016
by mwoj
If I tighten to the 7-8 pounds, the springs just compress. The bolt keep on going down.

Re: How to reinstall clutch?

Posted: 10:05 pm Jul 25 2016
by patricktuller
Yes, they will keep going. The bolts will bottom out before they torque.

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