Page 1 of 1

thinking of buying a new carb

Posted: 10:23 pm Mar 31 2016
by bws2
I'm thinking of getting a new carb for my '01 KDX200.

I took the bike to a mechanic about a year ago and he did a carb cleaning. I never had any problems with the bike prior to this.

Ever since then, it's been wet fouling plugs. It mainly does this when I'm trying to cold start it, (but it did die on the trail in some really hot weather last summer.)

If I have to kick it more than 6 times, it just won't start. If I pull the plug it's wet and smells like gas.

I put in a different (dry, not necessarily new) plug and it starts.

I've cleaned the carb myself, changed the jet block gasket, set the float height, and gone one size leaner on the pilot and main.

At this point, I'm thinking the carb is screwed up. I'm wondering if I should just bite the bullet and pick up a new one from Jets 'r Us.

Either way, at least I would know if it was a carb issue. Right now I feel like I'm chasing my tail.

What do you guys think of this idea?

thinking of buying a new carb

Posted: 03:06 am Apr 01 2016
by SS109
Have checked to make sure the vents and their hoses are clear?

thinking of buying a new carb

Posted: 06:34 am Apr 01 2016
by ohgood
bws2 wrote:I'm thinking of getting a new carb for my '01 KDX200.

I took the bike to a mechanic about a year ago and he did a carb cleaning. I never had any problems with the bike prior to this.

Ever since then, it's been wet fouling plugs. It mainly does this when I'm trying to cold start it, (but it did die on the trail in some really hot weather last summer.)

If I have to kick it more than 6 times, it just won't start. If I pull the plug it's wet and smells like gas.

I put in a different (dry, not necessarily new) plug and it starts.

I've cleaned the carb myself, changed the jet block gasket, set the float height, and gone one size leaner on the pilot and main.

At this point, I'm thinking the carb is screwed up. I'm wondering if I should just bite the bullet and pick up a new one from Jets 'r Us.

Either way, at least I would know if it was a carb issue. Right now I feel like I'm chasing my tail.

What do you guys think of this idea?

i've been dealing with a condition of richness... no matter what jets i put in, how lean i set the needle or float, it was always rich... for two years. i'm not saying i couldn't get a really GOOD jetting on this carb, but i could never get GREAT jetting or anywhere close to lean.

last week after i fouled plugs while using the STOCK pipe, with the airbox lid off, i decided to buy a new carb.

I'll update you with what I find when the new carb gets here. i'm assuming there will be trumpets and coffee falling from the sky (good) or something similar when i start the bike.

jetsrus has carbs for around $170

thinking of buying a new carb

Posted: 06:50 pm Apr 01 2016
by pumpguy
I have no experience, but based on what I've read on this site many times, the jet block gasket is a common culprit.

Past posts say carb cleaners can cause this to deteriorate.

You might want to check yours, and install a new one before springing for a new carb.

thinking of buying a new carb

Posted: 10:03 pm Apr 01 2016
by bws2
SS109 wrote:Have checked to make sure the vents and their hoses are clear?
Thanks SS.

I have put new vent hoses on it, and blown compressed air though the passages.

But, I guess it wouldn't hurt to double check the vents again.

thinking of buying a new carb

Posted: 10:05 pm Apr 01 2016
by bws2
ohgood wrote:
bws2 wrote:I'm thinking of getting a new carb for my '01 KDX200.

I took the bike to a mechanic about a year ago and he did a carb cleaning. I never had any problems with the bike prior to this.

Ever since then, it's been wet fouling plugs. It mainly does this when I'm trying to cold start it, (but it did die on the trail in some really hot weather last summer.)

If I have to kick it more than 6 times, it just won't start. If I pull the plug it's wet and smells like gas.

I put in a different (dry, not necessarily new) plug and it starts.

I've cleaned the carb myself, changed the jet block gasket, set the float height, and gone one size leaner on the pilot and main.

At this point, I'm thinking the carb is screwed up. I'm wondering if I should just bite the bullet and pick up a new one from Jets 'r Us.

Either way, at least I would know if it was a carb issue. Right now I feel like I'm chasing my tail.

What do you guys think of this idea?

i've been dealing with a condition of richness... no matter what jets i put in, how lean i set the needle or float, it was always rich... for two years. i'm not saying i couldn't get a really GOOD jetting on this carb, but i could never get GREAT jetting or anywhere close to lean.

last week after i fouled plugs while using the STOCK pipe, with the airbox lid off, i decided to buy a new carb.

I'll update you with what I find when the new carb gets here. i'm assuming there will be trumpets and coffee falling from the sky (good) or something similar when i start the bike.

jetsrus has carbs for around $170
Thank you for the response, Ohgood. Sound like you're in the same boat as I am and understand how frustrating it is.

I'm looking forward to hearing how the new carb works for you.

thinking of buying a new carb

Posted: 10:09 pm Apr 01 2016
by bws2
pumpguy wrote:I have no experience, but based on what I've read on this site many times, the jet block gasket is a common culprit.

Past posts say carb cleaners can cause this to deteriorate.

You might want to check yours, and install a new one before springing for a new carb.
Good point Pumpguy. I changed it once, but my install may not have been good.

Certainly worth checking.

thinking of buying a new carb

Posted: 04:48 pm Apr 02 2016
by ohgood
bws2 wrote:
ohgood wrote:
bws2 wrote:I'm thinking of getting a new carb for my '01 KDX200.

I took the bike to a mechanic about a year ago and he did a carb cleaning. I never had any problems with the bike prior to this.

Ever since then, it's been wet fouling plugs. It mainly does this when I'm trying to cold start it, (but it did die on the trail in some really hot weather last summer.)

If I have to kick it more than 6 times, it just won't start. If I pull the plug it's wet and smells like gas.

I put in a different (dry, not necessarily new) plug and it starts.

I've cleaned the carb myself, changed the jet block gasket, set the float height, and gone one size leaner on the pilot and main.

At this point, I'm thinking the carb is screwed up. I'm wondering if I should just bite the bullet and pick up a new one from Jets 'r Us.

Either way, at least I would know if it was a carb issue. Right now I feel like I'm chasing my tail.

What do you guys think of this idea?

i've been dealing with a condition of richness... no matter what jets i put in, how lean i set the needle or float, it was always rich... for two years. i'm not saying i couldn't get a really GOOD jetting on this carb, but i could never get GREAT jetting or anywhere close to lean.

last week after i fouled plugs while using the STOCK pipe, with the airbox lid off, i decided to buy a new carb.

I'll update you with what I find when the new carb gets here. i'm assuming there will be trumpets and coffee falling from the sky (good) or something similar when i start the bike.

jetsrus has carbs for around $170
Thank you for the response, Ohgood. Sound like you're in the same boat as I am and understand how frustrating it is.

I'm looking forward to hearing how the new carb works for you.

http://www.kdxrider.net/forums/viewtopi ... 46#p172946

it solved ALL the issues i had with the running condition of the bike. go do it. it's the best money you can put into a kdx, without having a pro like RB do it for you.

Re: thinking of buying a new carb

Posted: 04:34 pm Apr 03 2016
by bws2
That's great news Ohgood! I'm very happy to hear it solved the problems.

I think I'll place the order at Jetsrus this week.