After 3 years ,I decided to repack my silencer.

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kdxquebec
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After 3 years ,I decided to repack my silencer.

Post by kdxquebec »

Hi. I have a Fmf silencer. I bought it new.Never repacked.I bought whool.

Now I want to repack my silencer so I removed all the srews and theses little insersts/bolts.

But what is the best way to strip down this silencer.

Nothing move when I pull and I dont want to break anything.

Thanks for your advices. phil

my silencer is identical ....like this (took the pic from ebay)

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'89 KDX 198cc '03 Gasgas Ec250 '13 Husaberg Te300
*CANADA* LEADING THE WORLD IN BEING JUST NORTH OF THE UNITED STATES.
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karbon_dunn

Post by karbon_dunn »

I have the same silencer. If you are just going to repack it remove the screws from the inlet side (coming from pipe). You may have to pry on the inner lip of the inner cap to break it loose or use propane or map gas and heat up the end to help break the seal. I just used some high temp RTV gasket sealer when I reassemble it.
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Post by m0rie »

Thats just the straight thru no spark arrested (powercore) version right? Once you remove the screws from the inlet side you need to remove the screw inserts from the otherside of the flange. You should be able to pop them out with a flat head screwdriver. Once they are you gently tap the inlet stinger on an angle to work the back side off. Repack and seal with RTV on reassembly. You'll have to press the inserts back into the flange. I just use a pair of pliers. You can also rivet them if you prefer that to screws.
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Post by kdxquebec »

yes morie i have this kind of silencer. (strait pipe!!)

The inserts are removed.

I will use your advices and i will give an other try tonight.

thanks karbon and m0rie.
'89 KDX 198cc '03 Gasgas Ec250 '13 Husaberg Te300
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Post by Mr. Wibbens »

This is how I take apart mine, works on both ends

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Kind of a spendy lil tool but I'm always finding new uses for it
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Post by Mr. Wibbens »

Better pic of the Vise-Grips

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Re: After 3 years ,I decided to repack my silencer.

Post by Mr. Wibbens »

>|<>QBB<
kdxquebec wrote:I bought whool.
What's Whool? :?
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Post by kdxquebec »

Whool? eh... silencer repacking material! Wool? :mrgreen:

Thanks wibby....I have a vise grip like this. Great idea!
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Post by kdxquebec »

>|<>QBB<
Mr. Wibbens wrote:This is how I take apart mine, works on both ends

Kind of a spendy lil tool but I'm always finding new uses for it

as a flywheel holder?!*
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Post by Mr. Wibbens »

No, I used a Craftsman Strap Wrench for that
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Post by KDXGarage »

Sorry to thread hijack, but how well did the strap wrench work as a flywheel holder? I am thinking of upgrading from rope. :mrgreen:
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Post by kdxquebec »

If the strap is in rubber maybe it will stick well.

Jason, is it your first thread hijack?

Welcome in the club :twisted:
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Post by KDXGarage »

No, it's not my first. :mrgreen:

On the silencer, I know on the PC II for '95+, the instructions say to use sealant on the junction.

Have you tried using a wooden dowel to push from the other side?
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Post by kdxquebec »

No. Both ends are still on the silencer.
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Post by Mr. Wibbens »

>|<>QBB<
Jason wrote:Sorry to thread hijack, but how well did the strap wrench work as a flywheel holder? I am thinking of upgrading from rope. :mrgreen:
I worked good, that's how I put the Moose coil on mine
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Post by KDXGarage »

I may have to add it to the wanted too list. :mrgreen:
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Post by m0rie »

I've used a strap wrench and a chain wrench like wibby's to hold the flywheel in place while removing it. Both worked equally well.
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Post by canyncarvr »

Seeing as this thread is already jacked...another won't hurt..right?

Merely an IMO...but I'd sure stay away from a chain wrench to hold a magneto rotor!! You want NO nicks, NO dents, NO scratches NO stresses applied to that thing AT ALL!

Well...I want none on MINE anyway.

There is no attribution of malice in the above opine. :wink:

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Post by kdxquebec »

ok the job is done.I used a propane torch.Worked well.The old packing material was black, hard and dry. But no liquid spooge in there. I will do this job each year. thanks
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Post by m0rie »

Sounds like it was time. Glad it worked out for you.
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