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KDX80 Clutch Plate Sticking

Posted: 10:36 pm Jul 25 2014
by sromero
I just got a 1985 KDX80. The PO warned me that when cold, the bike will move in gear even with clutch pulled in. I believe he said clutch plates were sticking together until warmed up. Anyone know how to fix this? Thanks.

Re: KDX80 Clutch Plate Sticking

Posted: 11:12 pm Jul 25 2014
by KDXGarage
Check the basket for grooves.

Congrats on the 1985 KDX80.

Re: KDX80 Clutch Plate Sticking

Posted: 11:12 pm Jul 25 2014
by sromero
Thanks!

Re: KDX80 Clutch Plate Sticking

Posted: 11:50 pm Jul 28 2014
by sromero
Hmmm. Turns out I dont know anything about these bikes. Should I take off clutch case to inspect basket? Thanks.

Re: KDX80 Clutch Plate Sticking

Posted: 04:00 am Jul 29 2014
by ohgood
sromero wrote:Hmmm. Turns out I dont know anything about these bikes. Should I take off clutch case to inspect basket? Thanks.
pull cover
pull springs
pull fibers and metals

look at basket, the fingers will have grooves hammered into them. more than 1/32" means but a new basket. less means files then smooth, CAREFULLY and evenly

KDX80 Clutch Plate Sticking

Posted: 05:27 am Jul 29 2014
by KDX Geoff
You could try changing the oil first and fill it with auto fluid
:grin: