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89-94 KDX200 gas tank mounting

Posted: 07:42 pm May 18 2013
by KDXsg
Hi, I own a 1992 KDX200 SR model which has the metal gas tank which is only 9.5L. I am thinking of changing it to the E plastic gas tank for the extra 2.5L. Anyone can post some pictures of your E bike
gas tank mounting at the rubber damper area? I just want to know how the rubber strap is attached to the damper post. Many thanks for the help.

Re: 89-94 KDX200 gas tank mounting

Posted: 07:38 am May 19 2013
by hadfield4wd
I can get my frame down if you like a take the picture later today

Re: 89-94 KDX200 gas tank mounting

Posted: 07:53 am May 19 2013
by KDXsg
Many thanks hadfield4wd...owe you one.

89-94 KDX200 gas tank mounting

Posted: 03:36 pm May 19 2013
by Dodger
KDXsg wrote:Hi, I own a 1992 KDX200 SR model which has the metal gas tank which is only 9.5L. I am thinking of changing it to the E plastic gas tank for the extra 2.5L. Anyone can post some pictures of your E bike
gas tank mounting at the rubber damper area? I just want to know how the rubber strap is attached to the damper post. Many thanks for the help.
One of the first modifications I did to my SR was to fit the E plastic tank. However, you'll have to remove the oil pump and oil reservoir and run the bike on pre-mix. From memory, as it was 20 odd years ago that I did this, you'll also have to hack off the oil reservoir mounting tabs from the frame otherwise the plastic tank won't fit.

You'll also have to glue a piece of rubber to the frame where the back of tank will sit. The rubber strap fits over a tab that is on the part of the frame where the front of the seat locates.

Cheers

Re: 89-94 KDX200 gas tank mounting

Posted: 07:57 pm May 19 2013
by hadfield4wd
Had an issue with photobucket I'll try to get them up

Re: 89-94 KDX200 gas tank mounting

Posted: 04:26 am May 20 2013
by KDXsg
Many thanks Dodger and hadfield4wd for the infor.

Re: 89-94 KDX200 gas tank mounting

Posted: 06:26 am May 20 2013
by hadfield4wd
KDXsg wrote:Many thanks Dodger and hadfield4wd for the infor.
No problem. I'll still sell you my plastic tank as well.

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