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How to video: Tear down a 95/06 KDX200/220 motor all the way

Posted: 12:36 am Nov 12 2011
by sparkingdogg
Hi guys and girls, I have posted a video on youtube regarding the complete tear down of an H series KDX motor. It's a little over an hour long and covers every aspect including tricks and tools. It's always nice to see it done before you tear in yourself, with this as a reference you can skip around to each component as needed or watch the whole dog gone thing before you start. Hope it helps someone out!

<a href=" 1</a>

<a href=" 2</a>

<a href=" 3</a>

Posted: 12:39 am Nov 12 2011
by sparkingdogg
looks like my hyperlink doesn't work, sorry! :roll:

part 1:



part 2:



part 3:


Posted: 12:51 am Nov 12 2011
by sexpanther34
Sweet, I'll be using this over winter, thanks for saving me from a few headaches.

Posted: 12:57 am Nov 12 2011
by sparkingdogg
you are welcome. and if you break anything i have parts for sale :wink:

i am a power seller on ebay and do it full time. just sayin'!

Posted: 01:15 am Nov 12 2011
by sexpanther34
Haha, my complete rebuild is going to go Waaay smoother now! Throw in 2 day shipping and you get all my business.

Posted: 07:00 am Nov 12 2011
by Griffbones
Sparkingdogg! Man I bought some KDX parts from you this last year. I am the guy in Red Oak that you had your buddy deliver the parts to. Glad to see you on here man! We will have to meet up for a ride sometime, I work in Council Bluffs so we are not far a part. :grin:

Posted: 07:11 am Nov 12 2011
by dfeckel
Very cool of you to post such a useful video, Sparkingdog. And thanks for the parts, too! You're my KDX parts go-to guy on e-bay.

Speaking of which, you don't happen to have a shifter shaft for an '87 KDX 200, do you?

Posted: 09:44 am Nov 12 2011
by Velocity_Stack
Sweet love!

Watched the first one so far, but it's time for bed, so I'll save the next 2 for tonight when I'm at work.

:supz:

Posted: 02:55 pm Nov 12 2011
by sparkingdogg
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sexpanther34 wrote:Haha, my complete rebuild is going to go Waaay smoother now! Throw in 2 day shipping and you get all my business.
all the small stuff ships 2-3 day priority mail/first class, big stuff is generally parcel post but faster service is available for a fee.

Posted: 03:00 pm Nov 12 2011
by sparkingdogg
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Griffbones wrote:Sparkingdogg! Man I bought some KDX parts from you this last year. I am the guy in Red Oak that you had your buddy deliver the parts to. Glad to see you on here man! We will have to meet up for a ride sometime, I work in Council Bluffs so we are not far a part. :grin:
kool beans! :grin:

my buddy "sarge" that dropped off the parts got a new job as a backhoe operator, his boss has 80 acres and rides, so i may have a new riding area next spring! we have a buddy out by beebeetown but it's not a great place to ride unless you are street legal and don't mind some gravel (i hate gravel myself, too much dust). i will be doing some dual sporting next year for sure. btw i grew up in council bluffs :wink:

Posted: 03:08 pm Nov 12 2011
by sparkingdogg
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dfeckel wrote:Very cool of you to post such a useful video, Sparkingdog. And thanks for the parts, too! You're my KDX parts go-to guy on e-bay.

Speaking of which, you don't happen to have a shifter shaft for an '87 KDX 200, do you?
thanks for the business!!

it was easy to shoot the vid, no problem.

sorry... no air cooled kdx parts at all.

Posted: 03:09 pm Nov 12 2011
by sparkingdogg
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Velocity_Stack wrote:Sweet love!

Watched the first one so far, but it's time for bed, so I'll save the next 2 for tonight when I'm at work.

:supz:
shouldn't you e working when you are at work??? :rolleyes:

haha

Posted: 02:53 pm Nov 13 2011
by Slick_Nick
All 3 parts added to my favorites! :D

Posted: 06:50 pm Nov 13 2011
by sparkingdogg
:razz: kool

Posted: 09:49 pm Nov 13 2011
by Fletch
That was funny, I enjoyed the vids
learned something too!
:partyman:

Posted: 04:24 pm Nov 14 2011
by mattnzl
Very helpfull for people like me who are a bit worried about tearing into the motor. Thanks!

Posted: 06:42 pm Nov 15 2011
by sparkingdogg
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Fletch wrote:That was funny, I enjoyed the vids
learned something too!
:partyman:
kool :cool:

Posted: 06:46 pm Nov 15 2011
by sparkingdogg
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mattnzl wrote:Very helpfull for people like me who are a bit worried about tearing into the motor. Thanks!
my pleasure! take your time and watch out for any small bits dropping out, and make sure you get all the shims to reinstall. follow the factory manual as far as reassembly and tolerances. and if worst comes to worst try playing the video backwards :mrgreen:

Posted: 07:51 pm Nov 15 2011
by Fletch
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sparkingdogg wrote:>|<>QBB<
mattnzl wrote:Very helpfull for people like me who are a bit worried about tearing into the motor. Thanks!
my pleasure! take your time and watch out for any small bits dropping out, and make sure you get all the shims to reinstall. follow the factory manual as far as reassembly and tolerances. and if worst comes to worst try playing the video backwards :mrgreen:
Just don't freak out when you clearly hear "Paul is dead, Paul is dead" coming out of the backwards audio.......

Posted: 04:01 pm Nov 17 2011
by David_L6
Good stuff! Thanks for taking the time to video the tear down and thanks for posting it for all to see.