Water pump impeller bolt broke. how?

Discussion specific to the 1989 - 1994 (E Series) KDX200 model sold in the USA
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Gotanubike
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Water pump impeller bolt broke. how?

Post by Gotanubike »

Just bought a 91 Kawisaki KDX200 and took the water pump cover off to inspect, and a big surprise, the impeller falls out along with the impeller bolt head, with the remaining bolt lodged inside the gear shaft. Who knows how long this has been running without any circulating water. Luckily I've only used it once since I bought it.

My question is, how does something like that happen? My brother says bad bearings but they seem fine when I took the engine cover off to remove the impeller gear shaft. My guess was someone left water in it for the winter and tried to startwith frozen water in the impeller housing and just snapped it off...any ideas?

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1990 KDX200
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Julien D
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Re: Water pump impeller bolt broke. how?

Post by Julien D »

Probably fatigue from over-tightening. Be extra careful trying to get the broken bolt out of the shaft, as the shaft is apparently discontinued and no longer available from most suppliers.
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Gotanubike
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Re: Water pump impeller bolt broke. how?

Post by Gotanubike »

My bro took it into work today and got it out! Soo happy...so now just a matter of ordering a new bolt...

Also, note the washer was on the outside of the impeller but the schematics diagram says the washer goes inside, against the seal??
1990 KDX200
Bike Profile -> http://www.kdxrider.net/forums/viewtopi ... 61#p136315
Suspension Overhaul(Shock+89-92 conventional forks) -> http://www.kdxrider.net/forums/viewtopi ... 15&t=15255
96'-98' RM125 Showa 49mm fork swap -> http://www.kdxrider.net/forums/viewtopi ... 04&t=16994
KDXrider world map! -> https://www.zeemaps.com/map?group=186158
serena45
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Water pump impeller bolt broke. how?

Post by serena45 »

Hello...

Broke one electrical discharge on the water pump impeller lodging of a 1989 9.9 hp. ..,
So, please tell me Would I be able to get by with three bolts....?
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Re: Water pump impeller bolt broke. how?

Post by KDXGarage »

Hello. Please start a new thread. Welcome to kdxrider.
Thank you for participating on kdxrider.net. :bravo:
To post pictures from a device: viewtopic.php?f=88&t=24128
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