So I've avoided all this nonsense all these years...

Questions and comments about converting to beefier forks..
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Indawoods
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Post by Indawoods »

NICE!
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Post by Mr. Wibbens »

Still waiting....

And maybe for the wrong part!

Was just looking at fiche on another site

The number is different

Here's Ron Ayers fiche

Image

Here's some other site

Image
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Post by Mr. Wibbens »

Fuggit

Gonna order straight from Kayaba tomorrow
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Post by Mr. Wibbens »

Finally got it apart for a pic

Image

Nothing fancy but way cheaper than any other option

We had a slight miscommunication on the top-hat. I wanted it one piece and he made the top-hat and added a nut, which I had him tack on. It works, just does not look as sanitary
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Post by Mr. Wibbens »

Sometimes it sucks being right about something

Thank you for choosing MotoSport. How may I assist you?

Customer: Hello I'm looking at the front fork fiche for a 2007 KX450.
the parts I need are listed as 11065A ( # 11065-0163-10J) it shows that it comes with the damping rod w/midvalve and the inner chamber that that threads into the outer tube

If you look at the fiche for an '06 or an '09-'11 it shows the damper rod / midvalve assembly as part # 46102 and the inner cartridge piece as 11065A for the 06 and 11065 on the 09-'11

I chatted with someone earlier (maybe Chris, Rider?), I just trying to confirm the '07 comes complete with both pieces as it shows in the fiche. It seems strange that other years show it differently

And if it does not come as shown would I be able to return it for a refund?

Bill B: Let me get that diagram pulled up.

Customer: ok,

Bill B: I am going to verify this with our OEM manager since I think that 46102 is sold separately.

Customer: ok

Customer: it shows 46102 as just that thin aluminum rod for $155

Bill B: He was away from his desk. Would it be OK if I email you?

Customer: yeah

Bill B: Sounds good. I will get back to you shortly.

Customer: ok thanks

Bill B: You're welcome.


90 mins later...


Hi Scott,

I checked with our OEM manager and it looks like we have the wrong image on our site. The parts for a 2007 should be sold in the same configuration as shown on the 06 and 09+ models where the rod and rod center are sold as one part and the inner chamber is sold as a separate part.

The part number for the rod and rod center is 46102-0086. The inner chamber part number is 11065-0163-10J. Those parts numbers are listed on the Front Fork page for a 2007 KX450F but they are not sold as shown in the diagram. We are working to have the image changed ASAP.

I think that will clear things up but let me know if you have any additional questions. Sorry for any confusion this caused and thank you for taking the time to verify the parts before you ordered them. Good catch!

Have a great weekend.


William Bittenbender
Motosport Sales/Customer Service
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Post by Mr. Wibbens »

I can't afford buying the parts separately from Kawi.

Gonna just order what I need straight from Kayaba distributor
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Post by rbates9 »

http://kdxrider.net/forums/viewtopic.php?t=9806

Not such a bad deal now is it....Genius..... :lol:
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Post by Mr. Wibbens »

still gonna end up with newer and better looking forks
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Post by Mr. Wibbens »

Wish I'd found these guys earlier :partyman:

http://www.suspensiondirect.com/cgi-bin ... splay=home


********

Parts are ordered from SDi

And I made this guide, saved myself $60

Image
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Post by Mr. Wibbens »

In the unlikely event that anyone of you need to change the seal head seals on the inner cartridge

I now posses the tool :wink:

Image

And it was simple to make
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Post by Mr. Wibbens »

Inner cartridges are put together and bled
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Post by Mr. Wibbens »

almost...

Image
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Julien D
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Post by Julien D »

What do you lack? Lookin good :)
Image
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Post by rbates9 »

Looks good. Just add mud? :lol:
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Post by Mr. Wibbens »

>|<>QBB<
juliend wrote:What do you lack? Lookin good :)

I just need to massage the caliper mount some. Finally got it separated from the caliper
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Post by Mr. Wibbens »

Massage complete

Had to grind these to spots down to get enough clearance between the fork leg caliper mounts and the disc

Image
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Post by Mr. Wibbens »

My bike has sat since July. I turned on the petcock, pulled on the choke and gave it half a kick to just to clear it, but she fired up! :supz:




Image

Image

Image
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Post by rbates9 »

I wish I could see the ground in my back yard instead of piles of snow. :sad:

Bike looks good!
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Indawoods
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Post by Indawoods »

Better get some tires on there...
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