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2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:40 am Apr 22 2013
by goruthless
I need all the advice I can get here.
I have a 2002 KDX 200.
My friend had a really nice 2006 Suzuki DRZ400 Triple Tree and Forks for $100.00 (I believe forks are SHOWA 49mm)
I am new to dirt bikes so I am not sure how hard this will be but I really would like to make it happen.
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 06:22 am Apr 22 2013
by Julien D
Not sure if anyone has ever done DRZ, but it shouldn't be too bad. You'll probably need the front wheel as well, and possibly brake caliper. Check around this section a bit to get an idea of what's involved.
2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 10:03 am Apr 22 2013
by goruthless
I know I will need to switch the Steering Stems.
The KDX front brake calipers are the same.
The axles are different.
The KDX rotor is too small.
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:29 pm Apr 22 2013
by Julien D
Sounds like you know what you need. It's not a lot of work to swap the front end, after getting the steering stem swapped over.
2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:58 pm Apr 22 2013
by goruthless
I am struggling to find a Front Wheel from a 2006 DRZ400.
Ebay does not have them. Any other wheels that would work with the DRZ400 Forks and Axle
2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:59 pm Apr 22 2013
by goruthless
Does anyone know if the STEMS are Threaded into the bottom Triple Tree or are they just Pressed on.
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 12:57 pm Apr 23 2013
by CoronasAndChips
pressed
2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:11 pm Apr 23 2013
by goruthless
Does anyone know how I can figure out what other Suzuki years and models Wheel fits my 2006 DRZ400 FORKS and AXLE.
I am having hard time finding a Front wheel
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:45 pm Apr 23 2013
by diymirage
same way you check comparability between kawasaki bikes
http://www.rockymountainatvmc.com/oem-schematic/2
here is your front wheel, now start changing years/models to see which part numbers match and what you can find :)
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 02:32 pm Apr 23 2013
by factoryX
Front wheel should be identical to the 96-98 rm125/250, you know, where the forks were originally on
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 02:54 pm Apr 23 2013
by goruthless
FactoryX, are you saying the Front Wheel of the 96-98 RM125 will fit my Forks that are from a 2006 DRZ400
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:42 am Apr 26 2013
by factoryX
They're both the same fork with different valving, I give it a 50/50 chance of fitting, other than that I haven't a clue. Sorry I couldn't help any further.
2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 01:51 am Apr 26 2013
by goruthless
I found out the RM 125 or 250 21" Front Wheel will fit.
Now I have to figure out if the Brake Rotor will work.
RM 125 and 250 have 250mm Diameter Rotor.
I think I need a 310mm
2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 05:47 am Apr 26 2013
by dude541
goruthless wrote:I found out the RM 125 or 250 21" Front Wheel will fit.
Now I have to figure out if the Brake Rotor will work.
RM 125 and 250 have 250mm Diameter Rotor.
I think I need a 310mm
if you need a 310mm disc the forks you got must be of the drz400sm (supermoto)??
as the standard bike uses a 250mm rotor.
best regards
john
Re: 2002 KDX200 to DRZ400 Fork - NEED ADVICE
Posted: 12:29 pm May 02 2013
by gsa102
I did the swap, It is posted on here (on the next page). I used a YZ/WR450F front wheel and spacers, and could use the stock KDX front brakes with the YZ/WR rotor. Just had to shim the DRZ axle with a couple washers. Love them, sprung about right for my 240 lb frame. If you are lighter, you may have to use lighter fork springs. I also use a Titanium 5.5 shock spring from a YZ 250F.
http://kdxrider.net/forums/viewtopic.php?f=104&t=11259